Quality Yarn. Reliable Manufacturing. Trusted Textile Solutions.
A Trusted Cotton Yarn Manufacturer in Gujarat
Rudra Cottex Limited is a Gujarat-based cotton yarn manufacturer established in 2016, engaged in the manufacturing of cotton yarn and the trading of cotton bales and cotton yarn. Our cotton yarn product portfolio comprises EliTwist technology based compact yarn, conventional compact yarn, carded yarn and combed yarn, serving hosiery, knitting and weaving applications.
With our spinning infrastructure and a manufacturing approach with focus on quality enhancement, we aim to develop customised yarn solutions aligned with the requirements of textile manufacturers. Our focus on EliTwist technology based compact yarn further strengthens our product portfolio and manufacturing capabilities.
EliTwist Technology-based Compact Yarn
- Count Range: Ne 2/20, 2/30–2/40
- Application:Premium shirting, luxury knitwear, high-end garments, home textiles and specialty textile applications
- Yarn Type:EliTwist Technology-based Compact Yarn
Compact Yarn
- Count Range: Ne 20–40
- Application: Premium knitwear, branded apparel, shirting, fashion garments, export-quality fabrics, home textiles and fine-count woven fabrics
- Yarn: Compact Cotton Yarn
Carded Yarn
- Count Range: Ne 16–34
- Application: Denim fabrics, basic garment fabrics, hosiery, towels, home textiles, industrial fabrics and general-purpose woven and knitted products
- Yarn Type: Carded Cotton Yarn
Combed Yarn
- Count Range: Ne 16–32
- Application: Premium knitwear, innerwear, fashion apparel, children’s wear, premium shirting, high-quality home textiles and fine-count fabrics
- Yarn Type: Combed Cotton Yarn
Rudra Cottex operates a cotton spinning facility in Gujarat, spread across approximately 13,137 sq. m. The facility supports the production of EliTwist technology based compact yarn, conventional compact yarn, carded yarn and combed yarn for knitting and weaving applications.
The facility is supported by approximately 3,500 sq. m of storage areas for cotton bales, finished yarn, packing material, stores and spares, supporting a consistent and reliable supply of high-grade cotton.
From Raw Cotton to Quality Cotton Yarn
Combed yarn: follows all 12 stages. Carded yarn: skips stages 04 and 05 and continues at stage 06.
Blow Room
Opening & Cleaning
Cotton bales are opened and cleaned to remove dust, dirt and impurities. Different cotton grades are blended where required for consistent fibre preparation.
Carding
Forming Card Sliver
Fine wire teeth separate, straighten and clean the cotton fibres, removing residual impurities and short fibres to form a continuous, untwisted card sliver.
Drawing – 1st Passage
Combining & Aligning
Several card slivers are combined and drafted through rollers to improve fibre alignment and even out thickness, producing a more uniform drawn sliver.
Carded yarn: continue at stage 06Lap Former
Preparing Comber Laps
Multiple drawn slivers are layered and compacted into a flat sheet called a comber lap, preparing the cotton fibres for the combing process.
Combed yarn onlyComber
Removing Short Fibres
The comber removes the shortest fibres and remaining impurities, known as noil, producing a cleaner, more uniform combed sliver with longer fibres.
Combed yarn onlyDrawing – 2nd Passage
Levelling the Sliver
Slivers from either the carded or combed route are combined and drawn again to improve alignment and ensure consistent weight and thickness.
For both carded & combed yarnSpeed Frame
Forming the Roving
The drawn sliver is thinned, given a light twist and wound onto bobbins as roving, ready for drafting and twisting during ring spinning.
Ring Spinning
Drafting & Twisting
Roving is drafted and twisted into yarn. Compact attachments produce conventional compact yarn; EliTwist compacts and twists two rovings together into two-ply yarn directly.
Compact & EliTe CompactSet attachmentsAutoconer
Winding & Yarn Clearing
Yarn is wound onto larger cones under controlled tension. Faults are removed, broken ends are spliced, and light waxing improves smoothness during automatic winding.
Yarn Packing
Protecting Finished Cones
Finished yarn cones are wrapped, typically with stretch film, and packed into cartons with suitable layer separators to protect them during handling and transport.
Box Strapping
Securing the Cartons
Packed cartons are labelled with yarn count, lot number and weight, then secured with straps to keep the packages stable during handling and dispatch.
Palletizing
Preparing for Dispatch
Strapped cartons are stacked on pallets for organised handling and loading, preparing the finished yarn packages for dispatch to customers.
Built Around Quality, Capability and Customer Commitment
At Rudra Cottex, our approach combines cotton yarn manufacturing expertise and spinning infrastructure to support the requirements of textile manufacturers. We focus on quality enhancement and customised yarn solutions across our manufacturing and supply processes.
Our objective is to understand customer requirements and support the supply of cotton yarn for knitting and weaving applications, in line with our product portfolio and business activities.
Responsible Manufacturing. Thoughtful Growth. A Sustainable Future.
At Rudra Cottex, our approach to manufacturing focuses on quality enhancement, efficient processes and continuous improvement. Through our cotton yarn manufacturing operations and spinning infrastructure, we aim to use resources thoughtfully while maintaining a focus on manufacturing practices.
As the textile industry continues to evolve, we remain focused on improving our processes and supporting the future of cotton yarn manufacturing.
- ♻️ Responsible Resource Use
- ⚙️ Efficient Manufacturing
- ⭐ Quality with Purpose
- 🌱 Future-Focused Growth
Cotton Yarn Solutions for Diverse Textile Industries
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